Variable Frequency AI CNC Band Saw H-33AI
- Control Method:
- AI Blade Deflection & Feed Force Dynamic Regulation
- HMI Panel:
- 10-inch Color Touchscreen PLC Interface
- Blade Speed Control:
- Inverter Stepless Regulation (VFD)
- Material Feed System:
- Hydraulic Shuttle Feed Vise (Linear Guides)
- Repeat Indexing:
- Multi-stroke Automatic Feeding
- Blade Tensioning:
- Hydraulic Automatic Dynamic Tensioning
Especificações Técnicas
| Parameter | Value | Parameter | Value |
|---|---|---|---|
| Cutting Capacity (Round/Square) | Max. 330 x 330 mm (13") | Saw Blade Dimensions | 34 x 1.1 x 4115 mm (Standard) |
| Blade Speed (VFD Variable) | 15 - 80 m/min (Stepless) | Main Drive Motor Power | 4.0 kW (5.4 HP) 4-Pole Motor |
| Coolant Pump Power | 0.09 kW (High-Flow Recirculator) | Hydraulic System Power | 0.75 kW (1.0 HP) |
| Single Index Feed Stroke | 500 mm (Multi-Index Shuttle) | Saw Jaw Clamping Height | 180 mm |
| Worktable Pass Height | 670 mm | Machine Net Weight | 1,800 kg (3,968 lbs) |
| Machine Footprint (Static) | 2300 x 2200 x 1450 mm | Machine Footprint (Dynamic) | 2300 x 2200 x 1700 mm |
Active AI Blade Protection & Smart Feed Regulation
1. Active AI Feed Pressure Auto-Regulation
The H-33AI continuously senses the cutting area and hardness variation of the stock. As the blade penetrates deeper sections or encounters hard spots, the AI algorithm modifies the feed speed in milliseconds, protecting the teeth from stripping.
2. Multi-Job Batch Program Optimization
Program multiple material types, dimensions, and lengths sequentially. The AI system estimates target cutting time, monitors blade wear rates, and notifies operators when blade efficiency drops, enabling proactive blade changes.
3. High-Torque VFD Regulation
A vector-controlled VFD (Variable Frequency Drive) delivers high torque even at low speeds, preventing blade stall on dense structural beams and high-alloy materials.
4. Automatic Shuttle Feed & Hydraulic Vise Clamping
Ensures feed positioning accuracy of ±0.1 mm. Double-clamping split hydraulic vises secure material tightly on both sides of the kerf, ensuring clean cuts with minimal burr formation.
Target Industrial Applications
The H-33AI is highly specialized for modern industries requiring versatile batch sawing:
Automotive & Forging Industries
Continuous processing of high-volume forge blanks, structural pipes, and drivetrain components with automated sizing and unattended operation.
Structural Profile & Pipe Fabricators
Perfect for rapid cutting of steel pipes, structural channels, square profiles, and non-ferrous bars in high-throughput operations.
Metallurgy & Machinery Production
Ensures raw materials (carbon steel, stainless steel, copper, brass, cast steel ingots) are prepared precisely, with high speed and zero material wastage.
Frequently Asked Questions
1. How does the AI feed force regulation prevent blade wear?
When cutting thick solid blocks or structural shapes with variable cross-sections (like H-beams), the blade experiences variable resistance. Standard saws run at a fixed feed rate, which stresses the blade at peak points. The H-33AI's smart sensors detect these resistance peaks and immediately adjust the feed force to maintain an optimal chip load, reducing blade wear by 30% to 50%.
2. What materials are best suited for the H-33AI?
It is highly versatile and handles all structural metals, carbon steels, alloy steels, copper, brass, aluminum, and forged steel blanks. The stepless variable VFD drive lets you instantly match speed to material hardness.
3. What payment terms and lead times are supported?
We offer flexible payment terms including T/T (with 30% deposit and 70% before shipment), L/C, D/P, and Western Union. The standard lead time for the H-33AI is 40 to 60 days to allow for rigorous testing and calibration of the AI control system before dispatch from our Shanghai port.