Worm Gear Mold Steel Band Saw H-1310S
- Transmission Drive:
- High-Efficiency Heavy Duty Worm Gear Reducer
- Gantry Structure:
- Colossal Double-Column Portal Frame
- Saw Blade Width:
- 67 mm Extra Wide Bimetal/Carbide Blade
- Control System:
- Proportional Hydraulic Downfeed Control
- Material Clamping:
- Dual Hydraulic Full-Stroke Clamping Jaws
- Worktable Type:
- Integrated Heavy-Duty Roller Worktable
Especificações Técnicas
| Technical Parameter | Specification Detail |
|---|---|
| Cutting Capacity (Round) | Max. 1000 mm (39.4") |
| Cutting Capacity (Square / Block) | Max. 1000 x 1300 mm (39.4" x 51.2") |
| Blade Dimensions (W x T x L) | 67 x 1.6 x 9600 mm (Extra-Wide 67mm Blade) |
| Transmission System | High-Torque Worm Gear Reducer Transmission |
| Main Drive Motor Power | 11.0 kW (15.0 HP) Vector Inverter Motor |
| Hydraulic System Motor Power | 3.0 kW (4.0 HP) |
| Blade Speed Range | 12 - 70 m/min (Stepless VFD Inverter Regulation) |
| Workpiece Clamping | Hydraulic Full-Stroke Dual Clamping Jaws |
| Blade Tensioning System | Hydra-Mechanical with Auto Safety Limit Switch |
| Machine Weight | 7,200 kg (15,873 lbs) |
| Footprint Dimensions | 4750 x 2400 x 3050 mm (L x W x H) |
Key Product Features
1. High-Efficiency Worm Gear Transmission
Direct transmission via a heavy-duty worm gearbox delivers smooth mechanical force and eliminates vibration. Directly coupled to the 11.0 kW motor, it provides steady torque at low speeds to prevent micro-chipping of carbide blade teeth.
2. Colossal Portal Gantry Double-Column
Built with a massive portal frame moving along large-diameter guide pillars linked by a rigid gantry bridge. Symmetrical portal layout ensures absolute structural stiffness and dampens cutting shocks, preventing blade deflection.
3. Integrated Heavy-Duty Roller Worktable
The worktable is integrated with multiple hardened steel rollers supported by heavy-duty bearings, allowing smooth feeding and alignment of massive, multi-ton blocks of mold steel up to 15 tons.
4. Extra-Wide 67 mm Blade Capability
Uses a colossal 67 mm wide saw blade, providing twice the beam strength of standard 34 mm blades. This prevents blade wandering and bowing during wide cuts on tool steel blocks, ensuring flat, square surfaces.
5. Proportional Downfeed Control Valve
An adjustable hydraulic downfeed valve regulates feed velocity and downfeed force independently, letting the operator fine-tune the cutting path to match hard alloy densities.
6. Full-Stroke Hydraulic Clamping Jaws
Heavy-duty dual horizontal vises clamp the material firmly on both sides of the blade's path, eliminating workpiece movement, vibration, and preventing blade binding.
Industrial Applications
The H-1310S is designed for high-capacity, heavy-duty sawing of tool steel and massive blocks:
Extra-Large Mold & Die Manufacturing
Specifically optimized for cutting massive blocks of pre-hardened mold steel plates (P20, H13, D2) and large forging dies with flat, precise cut faces.
Forging & Heavy Casting Plants
Allows slicing massive cast ingots, forged steel shafts, and large gantry components before or after heat treatment operations.
Heavy Steel Distribution Centers
Saves material handling time by processing extra-large alloy plates and solid block stocks to custom commercial sizes with high speed.
Frequently Asked Questions
1. Why is the 67 mm blade width important for the H-1310S?
When cutting wide blocks up to 1300mm, a narrower blade can wander or bow, leading to uneven cut faces. A 67 mm wide blade has extreme beam strength, allowing high feed pressures and keeping the cut perfectly straight over long distances.
2. What are the advantages of the worm gear transmission?
Worm gear reducers provide high gear reduction ratios, high shock resistance, and self-locking capabilities. This ensures completely smooth, vibration-free torque delivery, which is vital when cutting hard, dense mold steels to prevent chipping of carbide blade teeth.
3. What is the maximum block weight the table can support?
The heavy-duty hardened roller table and structure are engineered to support massive die blocks weighing up to 15 metric tons (33,000 lbs) without frame deflection, allowing safe, smooth loading.
4. What are the packaging, delivery lead times, and warranty parameters?
Due to its colossal weight (7,200 kg), the H-1310S is shipped as a split unit in heavy seaworthy export packaging. Standard manufacturing and calibration lead times are 45 to 60 days. The machine is backed by a 1-year B2B industrial warranty.