Heavy Structural Profile Band Saw G2-50 60S
- Saw Frame Design:
- Innovative Progressive Tilt Inclined Saw Head
- Capacity at 90°:
- Max. 500 x 600 mm (19.7" x 23.6")
- Transmission Drive:
- High-Torque Direct-Shaft Helical Gear Reducer
- Clamping Vise:
- Hydraulic Dual-Vise System (Intake & Outfeed)
- Blade Tensioning:
- Automatic Hydraulic Tension Control with Safety Sensor
- Saw Blade Width:
- 41 mm Heavy Duty Bimetal Blade
Technical Specifications
| Technical Parameter | Specification Detail |
|---|---|
| Cutting Capacity (Round) | Max. 500 mm (19.7") |
| Cutting Capacity (Square / H-Beam) | Max. 500 x 600 mm (19.7" x 23.6") |
| Saw Head Inclination Angle | Progressive Tilt Inclined Saw Frame |
| Blade Dimensions (W x T x L) | 41 x 1.3 x 5450 mm (Heavy Duty 41mm Width) |
| Main Drive Motor Power | 5.5 kW (7.5 HP) High-Torque Gearmotor |
| Hydraulic System Motor Power | 1.5 kW (2.0 HP) |
| Transmission Drive | High-Torque Direct-Shaft Helical Gear Reducer |
| Workpiece Clamping | Hydraulic Dual-Vise Clamping (Secures both sides of blade) |
| Blade Tensioning System | Hydraulic Auto Blade Tension with Safety Sensors |
| Machine Net Weight | 2,900 kg (6,393 lbs) |
| Footprint Dimensions | 2950 x 2050 x 2100 mm (L x W x H) |
Key Product Features
1. Progressive Tilt Saw Frame
The saw head frame is mounted at a progressive incline relative to the material bed. This allows the blade to cut structural steel progressively instead of attacking the wide flange flat-on. This dramatically lowers tooth wear, cuts friction heat, and increases cutting speed by up to 35%.
2. Symmetrical Dual-Column Portal Base
The heavy saw head assembly moves vertically along twin precision guide pillars, distributing feed force evenly. Symmetrical support isolates cutting vibrations and harmonics, promoting flat cut faces and reduced blade wear.
3. Full-Stroke Dual-Vise Clamping System
Dual hydraulic vises clamp the material firmly on both the intake and output sides of the blade's path. This prevents material shifting during high-pressure cuts, dampens vibrations, and prevents the blade from being pinched.
4. Direct-Shaft Helical Gear Reducer
Eliminates drive belt slippage completely. Direct transmission via a direct-shaft helical gear reducer delivers maximum mechanical efficiency, providing constant torque under extreme loads.
5. Automated Hydraulic Blade Tensioning
Continuously adjusts blade tension hydraulically. The system automatically compensates for thermal expansion of the 41 mm blade during long cuts, maintaining cut straightness and preventing premature blade fatigue.
6. Standard Integrated Roller Worktable
Includes multiple large, hardened steel rollers supported by heavy-duty bearings, allowing smooth feeding and alignment of massive structural components.
Industrial Applications
The G2-50 60S is designed for high-capacity, heavy-duty structural profile sawing:
Medium-to-Heavy Structural steel Yards
Perfect for processing large structural columns, H-beams, structural channels, and steel angles for frame buildings and architectural steel designs.
Construction & Framing Contractors
Accurately cuts thick-walled steel pipes, heavy structural profiles, and solid steel bars with weld-ready edges.
Steel Distribution Yards
Allows steel stockholders to process massive bundles of pipes and large solid steel bars to custom lengths with semi-automatic efficiency.
Frequently Asked Questions
1. What are the benefits of the tilt saw frame design?
When cutting H-beams, a standard flat saw blade attacks the horizontal flange all at once, creating high resistance, friction heat, and fast tooth wear. By tilting the saw head, the blade cuts the flange progressively at an angle. This reduces the contact area, keeping the cutting speed high and protecting the blade teeth.
2. Why is dual-vise clamping necessary for structural profiles?
Structural steel members are often under internal stress. When cut, the material can flex and pinch the blade, causing stalling or tooth stripping. A dual-vise system clamps the profile on both sides of the blade's kerf, keeping the path wide open and stable.
3. What is the cutting capacity of the G2-50 60S?
At 90° (straight cuts), the maximum capacity is 500mm round or 500 x 600mm rectangular/square. It is specifically optimized for structural sections up to 600mm width.
4. What are the packaging, delivery lead times, and warranty parameters?
Standard models have a manufacturing lead time of 25 to 35 days. The saw is covered by a 1-year B2B industrial warranty and is packed in seaworthy export-compliant framing with comprehensive manuals and remote commissioning support.